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Baked Italian Grinder Sandwiches Recipe

4.7 from 147 reviews

Baked Italian Grinder Sandwiches are a delicious combination of Italian sub rolls layered with an assortment of deli meats, cheeses, and flavorful toppings. Brushed with a seasoned garlic-herb butter and baked to perfection, these sandwiches offer melted cheese, crispy bread, and bold Mediterranean flavors — perfect for a satisfying meal.

Ingredients

Scale

Bread and Butter Mixture

  • 1 loaf Italian sub rolls
  • 1/2 cup unsalted butter, melted
  • 1 tablespoon garlic powder
  • 1 tablespoon onion powder
  • 1 tablespoon dried oregano
  • 1 tablespoon dried basil
  • 1 teaspoon red pepper flakes
  • 1/2 teaspoon salt
  • 1/4 teaspoon black pepper

Meats and Cheeses

  • 1/2 pound deli-sliced salami
  • 1/2 pound deli-sliced ham
  • 1/2 pound deli-sliced pepperoni
  • 1/2 pound deli-sliced mozzarella cheese
  • 1/2 pound deli-sliced provolone cheese
  • 1/4 cup grated Parmesan cheese

Toppings

  • 1/4 cup roasted red peppers, sliced
  • 1/4 cup sliced black olives
  • 1/4 cup banana peppers, sliced
  • 1/4 cup fresh basil leaves

Instructions

  1. Preheat oven: Preheat your oven to 375°F (190°C) to prepare for baking the sandwiches.
  2. Prepare rolls: Slice the Italian sub rolls lengthwise without cutting all the way through, keeping them hinged on the bottom.
  3. Arrange rolls: Place the hinged rolls on a baking sheet cut side up with enough space to avoid overcrowding.
  4. Make seasoned butter: Melt the unsalted butter and add garlic powder, onion powder, dried oregano, dried basil, red pepper flakes, salt, and black pepper. Stir until well combined.
  5. Butter the rolls: Brush the seasoned butter generously on the cut sides of the rolls ensuring even coverage on both halves.
  6. Layer meats: Evenly layer the salami on the bottom half of each roll, followed by layers of ham and pepperoni to cover the base completely.
  7. Layer cheeses: Add slices of mozzarella cheese over the pepperoni, then layer provolone cheese on top, ensuring full coverage of the sandwich.
  8. Add Parmesan cheese: Sprinkle grated Parmesan cheese evenly over the provolone for extra cheesy flavor.
  9. Add toppings: Distribute roasted red peppers, sliced black olives, and banana peppers uniformly over the cheese layers.
  10. Add fresh basil: Place fresh basil leaves on top of the peppers to add freshness and visual appeal.
  11. Bake sandwiches: Bake the sandwiches in the preheated oven for 10-12 minutes until the cheese melts and the bread becomes slightly crispy.
  12. Cool and slice: Remove from oven and let sandwiches cool for a minute before carefully slicing into individual portions.
  13. Serve: Serve the baked Italian grinder sandwiches warm for the best flavor and texture experience.

Notes

  • Do not cut the bread fully through to help keep sandwich fillings intact during baking.
  • Adjust red pepper flakes based on your preferred spice level.
  • Use a serrated knife to slice the sandwiches cleanly without squishing the fillings.
  • Feel free to swap meats or cheeses according to your preference or availability.
  • For extra crispiness, broil the sandwiches for 1-2 minutes after baking, but watch closely to prevent burning.

Keywords: Italian grinder, baked sandwich, Italian sub, deli meat sandwich, melted cheese sandwich, baked Italian sandwich